The MULTITRANS is an 9-gas on-line transformer DGA monitoring unit designed to monitor a bank of three single-phase transformers in close proximity. Based on the same core technology as the highly successful TRANSFIX the MULTITRANS measures all significant fault gases (in ppm) as outlined by international standards as well as moisture in oil (%RH & ppm). The measurement of these gases allows the user to detect and diagnose a complete range of transformer faults.

Kelman MULTITRANS

The MULTITRANS is an 9-gas on-line transformer DGA monitoring unit designed to monitor a bank of three single-phase transformers in close proximity. Based on the same core technology as the highly successful TRANSFIX the MULTITRANS measures all significant fault gases (in ppm) as outlined by international standards as well as moisture in oil (%RH & ppm). The measurement of these gases allows the user to detect and diagnose a complete range of transformer faults.

Bushing Monitoring and Partial Discharge Detection for Transformers

Bushings account for a large proportion of High Voltage (HV) substation failures, often causing severe and costly damages. Preventive maintenance, early replacement and regular off-line testing have been employed to address this issue in the past. Now, technology exists that enables asset owners to detect impending failures and reduce their maintenance costs.

Intellix BMT 330

Bushing Monitoring and Partial Discharge Detection for Transformers

Bushings account for a large proportion of High Voltage (HV) substation failures, often causing severe and costly damages. Preventive maintenance, early replacement and regular off-line testing have been employed to address this issue in the past. Now, technology exists that enables asset owners to detect impending failures and reduce their maintenance costs.

Key Benefits

  • Comprehensive monitoring of transformer bushings and PD activity on a bank of single phase transformers
  • One product combining advanced on-line continuous bushing monitoring and partial discharge activity in the transformer main tank using the same bushing adapter
  • One diagnostic software, GE Vernova's Perception™, used for bushing information, PD activity and DGA data analysis, resulting in familiar easy-to-use information
  • One supplier installing, servicing, ensuring proper communication and minimizing administrative burden in order to lower the total cost of ownership of your transformer

Integrated Solution

  • Monitors bushing conditions and detects PD activity in the main tank
  • Can monitor 2 sets of 3 bushings (single phase and three phase transformers)
  • One-source provider that installs and services the entire solution
  • Can be stand-alone or easily integrated with GE Vernova's Kelman family of DGA multi-gas units
  • Provides a more comprehensive view of the transformer's condition

Minimal False Alarms

  • Compensation for actual bushing temperature using oil and ambient temperature sensors
  • Discrimination against factors affecting and causing the same effect on all bushings
  • PD to humidity correlation factor using included humidity sensor

Bushing Adapter Protection

  • Bushing analysis and PD detection data obtained using a single sensor
  • Marine-grade aluminum to withstand extreme environmental conditions
  • Redundant resistors ensure the bushing tapping points remain grounded
  • Voltage and surge suppression circuit to always limit voltage from adapters

Intuitive Software

  • Familiar Perception software included for download and visualization of data
  • Easy-to-use individual transformer software that can be upgraded to simultaneously monitor multiple transformers
  • Flexible database/server options to accommodate user requirements
Substation

The Intellix BMT 330 Bushing Solution

The Intellix BMT 330 continuously monitors the condition of bushings in real-time and provides end users with the information they are used to receiving from off-line tests, namely changes in capacitance and power factor (tan delta), to assess the bushing dielectric efficiency and insulation integrity.

Using custom made adapters connected at the bushing tapping points, the Intellix BMT 330 measures:

  • The change in bushing leakage current compared with the original values calculated from the bushing nameplate information.
  • The timing differences between the 3 bushing current phases, which translate to phase angle differences relative to each other.

The Intellix BMT 330 measures both oil and ambient temperature. It correlates capacitance changes linked to thermal expansion of the bushing and compensates for the measurements being made at actual bushing operating temperature compared with nameplate values obtained off-line.

Partial Discharge (PD) Detection

PD is a localized breakdown of a small portion of a solid or fluid electrical insulation system that is under high voltage stress, which does not completely bridge the space between two conductors. PD results in localized gradual erosion of the insulation system that eventually leads to failure of the critical insulation between transformer windings. Using the same bushing adapters, the Intellix BMT 330 offers the added advantage of measuring high frequency signals in order to monitor PD activity, giving an added level of protection for the main tank of the transformer.

The amplitude of the PD pulses, as well as the number of pulses, are recorded and used to calculate an overall measure of PD activity. Several methods are used to discriminate between internal PD and external noise (corona discharge).

Example of GE Vernova's Intellix BMT 330 solution installed on a three-phase transformer

GE Vernova's Integrated Solution

Intellix BMT 330 with Kelman TRANSFIX DGA

The Intellix BMT 330 can easily be integrated with GE Vernova's Kelman DGA analyzer, giving the end user a unique all-in-one solution that provides a more comprehensive view of the transformer's overall condition, from bushing diagnostics and PD, to complete main tank monitoring.

Increased Asset Reliability

Having an all-in-one integrated solution from GE Vernova will significantly increase the ability to detect potential transformer problems at an early stage. The system will provide status on:

  • Deterioration of the bushing insulation
  • Partial discharge activity
  • Moisture content in oil
  • Developing key fault gases H2, CO, C2H2, C2H4, C2H6, CO2 and CH4

This helps to decrease the risk of unplanned downtime and improve network reliability.

Perception Software

GE Vernova's Perception software allows an operator to easily download and visualize the data available from a critical transformer and use it to make better, more informed decisions. The software is an upgradeable tool, allowing users to view all relevant transformer data from one centralized point .

One-Source Solution Provider

Having a one-source provider for complete transformer monitoring activities can effectively lower installation costs, as well as reduce the administrative burden of coordinating various maintenance crews. GE Vernova has extensive experience and worldwide resources available to deliver integrated monitoring solutions and assist customers with transformer challenges, including installations, commissioning, training and on-going technical support.

Substation Automation Example

The application below showcases an integrated solution for bushing and transformer main tank monitoring utilizing the Intellix BMT 330, the Kelman DGA analyzer and the Perception software for data analysis.

bmt330 app examples

The BA300 battery monitors the DC auxiliary supply to ensure the continuous integrity of electrical equipment. Many substations are required to provide both DC supply for protection and control equipment and trip and close currents to breakers during trip conditions. BA300 monitors the performance of the DC system, which is fundamental to safe, reliable and efficient substation operation.

BA300

Battery Monitoring and Alarm

The BA300 battery monitors the DC auxiliary supply to ensure the continuous integrity of electrical equipment. Many substations are required to provide both DC supply for protection and control equipment and trip and close currents to breakers during trip conditions. BA300 monitors the performance of the DC system, which is fundamental to safe, reliable and efficient substation operation.

MV Voltage Transformers

The Intellix GLA 100 is a small and intuitive transformer “gas level alarm”. It provides a cost-effective transformer warning solution using DGA, specifically tailored monitoring for less critical transformers that would typically be left unmonitored.

Intellix GLA100

Cost Effective Transformer Warning Solution

The Intellix GLA 100 is a small and intuitive transformer “gas level alarm”. It provides a cost-effective transformer warning solution using DGA, specifically tailored monitoring for less critical transformers that would typically be left unmonitored.

The Hydran M2 is a compact permanently mounted on-line transformer monitoring device that will alert personnel to developing fault conditions. It continuously monitors a composite value of various fault gases (in ppm) or a Hydrogen gas only value (depending on sensor purchased). In addition it tracks moisture in oil (reading in %RH and ppm).

With additional sensors added, the Hydran M2 can also compute transformer mathematical models based on IEEE® and IEC® standards to provide further information on the performance of the transformer.

Hydran M2

The Hydran M2 is a compact permanently mounted on-line transformer monitoring device that will alert personnel to developing fault conditions. It continuously monitors a composite value of various fault gases (in ppm) or a Hydrogen gas only value (depending on sensor purchased). In addition it tracks moisture in oil (reading in %RH and ppm).

With additional sensors added, the Hydran M2 can also compute transformer mathematical models based on IEEE® and IEC® standards to provide further information on the performance of the transformer.

RevenueSense™ Current Transformers offer electrical utilities both extended range and high accuracy to reduce electrical losses and increase revenue metering accuracy.

Application

RevenueSense wide range, high accuracy CTs are designed for commercial and industrial applications. RevenueSense substantially reduces inventory, complexity and improves standardization for meter shop operations, particularly when used with GE Vernova’s kV2c FITZALL™ transformer rated meters

RevenueSense

Current Transformers (600V)

RevenueSense™ Current Transformers offer electrical utilities both extended range and high accuracy to reduce electrical losses and increase revenue metering accuracy.

Application

RevenueSense wide range, high accuracy CTs are designed for commercial and industrial applications. RevenueSense substantially reduces inventory, complexity and improves standardization for meter shop operations, particularly when used with GE Vernova’s kV2c FITZALL™ transformer rated meters

Application Overview: Secondary Metering with Current Transformers

Encompass and RevenueSense CTs provide flexibility for commercial and industrial applications, indoor or outdoor service and bar-type or window-type configurations. 

Application overview

Redefining Special High Accuracy

Per IEEE C57.13.6, a 0.15S class CT must maintain 0.15 accuracy from 5% of rated current through rating factor. This is a significantly tighter tolerance for error as compared to a standard CT: 2X better within rating factor and 4X better at light loads.

With GE Vernova’s RevenueSense CT’s, this tight tolerance of 0.15 accuracy is maintained for an extended range of 1% of rated current through rating factor. Similar to Encompass CT’s, moving from a standard CT to a wide range CT allows for a reduction in inventory, part numbers, and billing multipliers.

However, where Encompass CT’s offer equal performance over an extended range, RevenueSense CT’s offer improved high accuracy performance, allowing for increased billing accuracy and increased revenue.

Standard CT Test Limits
RevenueSense Test Limits

Results and Benefits

The RevenueSense CT with rated range from 1% up through a rating factor of 3 covers the operating range of up to 8 other standard ratios, allowing for up to 90% reduction in inventory requirements. Additionally, the tolerance for CT error is tighter over the entire range, allowing for improved metering accuracy, particularly at light loads.

RevenueSense benefits chart

Business Case Example

In this business case example, a commercial customer requires premium accuracy to maximize billing revenue. The assumed hours of operation for this business are Monday to Friday, 9am to 5pm. The business is closed weeknights and weekends.

Assumptions:
  • Nominal system with current of 200A
  • System impedance of 0.1Ω
  • Line to ground voltage of 277V vfactor of 0.9
  • per kWh of $0.09
Load Conditions:
  • Load is 100% of nominal current (200A) for 8 hours each weekday
  • 10% of nominal current (20A) for 16 hours each weekday
  • 5% of nominal current (2A) during weekends
current transformer test data & results tables

Results and Benefit

The RevenueSense CT, with its premium accuracy increases billing revenue by $40.93 annually versus the standard CT. The additional cost of three high accuracy CT’s is roughly $60 in this example, yielding a payback in less than 18 months.

Selector Guide

Standard CT 
Make & Model 
RatiosOperating RangeGE Vernova RevenueSense 
Model 
RatioOperating Range
GE Vernova JCR-0C or JCW-0C
ABB CSF or CSH
Ritz DCCW
Itron R6M or R6SA
GEC Durham TCW or TFW
100:5, 200:5, 300:5, 400:5, 500:5, 600:5, 800:510A-1000AJCT-0S600:56A-1200A
GE VERNOVA JAK-0C
ABB CMF
Ritz DCCW
Itron R6M
GEC Durham AB

200:5, 300:5, 400:5, 500:5, 600:5, 800:5, 1200:5

200:5, 300:5, 400:5, 500:5, 600:5, 800:5, 1000:5, 1200:5, 2000:5

20A-1800A

 

20A-2000A

JAK-0S

 

JAK-0S

600:5

 

1000:5

6A-1800A*

 

10A-2000A

GE VERNOVA JAB-0C
ABB CMV
Ritz DCDW
Itron R6P
GEC Durham AP

200:5, 300:5, 300:5, 400:5, 500:5, 600:5, 1000:5

600:5, 800:5, 1000:5, 1200:5, 1500:5, 3000:5, 4000:5

20A-2000A

 

60A-4000A

JAB-0S

 

JAB-0S

1000:5

 

2000:5

10A-2000A

 

20A-4000A

GE VERNOVA JAD-0C
ABB CLC
Ritz DCEW
Itron R6L
GEC Durham AD

400:5, 500:5, 600:5, 800:5, 1000:5, 1200:5, 2000:5, 3000:5

600:5, 800:5, 1000:5, 1200:5, 1500:5, 2000:5, 3000:5, 4000:5

40A-4000A

 

60A-4500A

JAD-0S

 

JAD-0S

2000:5

 

3000:5

20A-4000A

 

30A-4500A

* JAK-0S also available with RF=2 with high burden

CT Models

CT models JAK-0S, JAB-0S, JCT-0S, JAD-0S

Instrument transformers perform a critical role in the management of power delivery systems by providing the voltage and current inputs to measure, protect and control power equipment. Therefore, accurate and reliable performance with a long-service life is vital so that revenue measurements can be made accurately and equipment can be reliably protected against surge or other system events.

Medium Voltage Instrument Transformers for IEC Market

Instrument transformers perform a critical role in the management of power delivery systems by providing the voltage and current inputs to measure, protect and control power equipment. Therefore, accurate and reliable performance with a long-service life is vital so that revenue measurements can be made accurately and equipment can be reliably protected against surge or other system events.

Indoor Current Transformers

* Other designs available upon request

Indoor Voltage Transformers

* Other designs available upon request

Outdoor Current Transformers 

 

* Other designs available upon request

Outdoor Voltage Transformers

* Other designs available upon request

To utilities and industrials, GE Vernova's power and auto transformers are the product of choice because they deliver the reliability and performance required due to their design, manufacturing and support characteristics. These characteristics aid our customers in offering the best level of energy supply.

 

Prolec GE Transformers

To utilities and industrials, GE Vernova's power and auto transformers are the product of choice because they deliver the reliability and performance required due to their design, manufacturing and support characteristics. These characteristics aid our customers in offering the best level of energy supply.

 

GE Vernova Autotransformers
GE Vernova Autotransformers
We offer a wide range of Autotransformers, which are needed to lower or increase the voltages used in transmission lines, and to interconnect systems that operate at different voltage classes. Our autotransformers are used by utilities worldwide.
View Brochures GE Vernova Autotransformers
Prolec GE Step up Transformers
Prolec GE Step up Transformers
Our Generator Step Up Transformers are used worldwide to elevate the voltages coming from power generation plants, such as thermal, wind, nuclear, and hydroelectric, between other. Prolec GE Generator Step Up Transformers are manufactured under the most stringent quality standards to surpass our customer's expectations.
View Brochures Prolec GE Step up Transformers
Prolec GE Substation & Auxilary Transformers
Prolec GE Substation & Auxilary Transformers
Prolec GE manufactures substation and auxiliary transformers that lower transmission voltages for their use in the distribution grids. Our state-of-the-art facility gives us the capability to manufacture and test with the latest advances a whole range of substation transformers.
View Brochures Prolec GE Substation & Auxilary Transformers

GE Vernova’s generator step-up (GSU) transformers are designed and manufactured to stringent standards, providing superior performance and long life. They are suitable for nuclear, thermal and hydraulic applications from small to high voltages with power ratings from 5 MVA to 1000 MVA. The step-up transformers have delta-connected LV windings energized by the generator voltage, while star connected HV windings are connected to the transmission lines.

Generator Step-up Transformers

GE Vernova’s generator step-up (GSU) transformers are designed and manufactured to stringent standards, providing superior performance and long life. They are suitable for nuclear, thermal and hydraulic applications from small to high voltages with power ratings from 5 MVA to 1000 MVA. The step-up transformers have delta-connected LV windings energized by the generator voltage, while star connected HV windings are connected to the transmission lines.

Prolec GE Step-up Transformers
Prolec GE Step-up Transformers
View Brochure Prolec GE Step-up Transformers